Pharma is a big industry. However, the value chain can be broadly divided into two categories: API and finished formulation.
API makes up a part of the drug that enables the latter to produce the desired effect.
China is one of the leading suppliers of API. In 2020, when the pandemic started and severely disrupted the supply chain in China, the pharma industry was affected for the time being due to the shortage of raw materials.
API full form in pharma is Active Pharmaceutical Ingredient. A simple API meaning in pharma is that it's a raw material that is included in medicines. In reality, there's a subtle difference between API and raw materials.
But first, talking about what is API in pharma, it is a biologically active component used in drugs (capsules, tablets, injectables, more) to produce the intended outcome. It is one of the two main ingredients in medicine, the other one being excipients, a chemically inactive substance that delivers the effect of API.
For instance, if Benadryl – a popular antihistamine medicine – works, that is because of the acetaminophen API it includes. Acetaminophen, an active ingredient, helps it manage allergy symptoms, producing the intended effects.
API manufacturers first acquire relevant raw materials. Several chemical compounds go through the process called intermediate before becoming an API. There are many different kinds of intermediates in the production process that transforms raw materials into an API. After manufacturing, the API is taken through rigorous quality checks and analysis to confirm its ultra-pureness so as to map to the desired quality criteria.
The amount of active ingredient included in medicine, aka its strength, defines the strength of the drug. You will find this detail on the packaging of the medicine. Different brands or manufacturers have their own methods and benchmarks that can affect the potency of their medicines even when they are producing the same drug. In any case, they are required to prove the potency of their medicines to the country’s regulatory body.
Coming to the difference between API and raw materials, many people use these two phrases interchangeably. In reality, raw materials are the base chemical compounds that are used to make an API. So, API manufacturers procure raw materials to produce this active component. The API is then supplied to the pharmaceutical manufacturers who use it to create drugs.
Earlier, drug manufacturers would make their own APIs. However, in recent times, more and more companies are outsourcing APIs to save costs on expensive equipment, infrastructure, and employees. They procure active ingredients from API manufacturers and then make medicine by mixing API with pharmaceutical excipients. So, a lot of pharmaceutical companies that are located in the U.S. outsource their APIs from overseas. China and India dominate the market when it comes to API manufacturing.
While there are benefits of sourcing active ingredients, there are also concerns on the flip side about the quality of the outsourced APIs, which impact the efficacy and safety of medicines. Poor quality APIs can result in illnesses and even fatalities. To counter this concern, governing bodies in countries have put stringent regulations and screening that ensure the quality of the shipped API adheres to the highest standards.
The pharmaceutical industry is changing fast. API in pharma has made a significant impact. Once when pharmaceutical companies managed everything of the production end-to-end, they now prefer to outsource APIs. This has made a big difference in their bottom line. This shift will deepen further, with more companies expected to follow suit.
What is the Difference Between API and Formulation in Pharma?
Big pharma companies are experiencing the so called "patent cliff" for sometime now.
As blockbuster drugs are going off patent protection, companies find it tough to push through new patented drugs in the market at a faster pace. This brings in cost as well as competitive pressures. And the latest wave of pharma consolidation acts as a counterpoint to these looming challenges.
Pharma value chain can be broadly divided into two categories: Active Pharmaceutical Ingredients (API) and Finished Formulation.
APIs denote the dosage in a drug, or in other words the key chemicals that make the drug work, while finished formulation is the process in which different chemicals, including the active ingredient, are mixed in specified ratios to produce a specific drug.
Typically, a pharma company engages with as many as 200-250 suppliers of APIs and formulations globally. This brings in associated overhead costs as well as extensive business trail.
For their part, the suppliers thus far have stayed true to their strength areas. For example, a supplier specializing in formulation will do only formulation. The one specializing in Active Pharmaceutical Ingredients (API) will not look anywhere beyond their core area.
Spinoza believed that all things wish to go on being what they are: a stone wishes eternally to be a stone while a tiger would always want to be a tiger.
However, in the rapidly evolving supplier markets, not all formulation and API firms can wish to forever continue doing what they have been doing. A few of them, if not all, would have to look to buy into other areas.
Of course, the suppliers have understood this conundrum very well and have started moving towards "cross consolidation". In other words, API firms have started buying up formulation companies and vice versa.
For example, in 2013, speciality API manufacturer AMRI bought OSO bio pharma and Cedarburg Hauser to expand its footprint in injectable formulations.
In 2014, Patheon, a leading formulation service provider, partnered with DSM Pharmaceutical Products to form a separate entity known as DPx, which is now a fully integrated provider of APIs and formulations.
How much of an impact do these mergers create in the supply market? Not much in reality as the market is very fragmented and no group of players have dominating market share.
Due to the fact that the incumbents were chiefly niche players and also because of the fragmented nature of the market, big pharma companies thus far have no choice but to deal with a plenitude of suppliers.
When times are tough, or even if it is anticipated to get tough in the future, category managers will be asked to trim the supply base so as to save on expenses. But is it easier said than done?
Also, from the point of view of supplier management, do such deals offer benefits for buyers i.e, pharma companies?
"Yes," says Owais Shah and Pradeep Kasirajan, Beroe's pharma industry experts.
During the webinar scheduled for July 23, Shah and Kasirajan will explain how consolidation between API and formulation companies can help big pharma companies in reducing their supplier base.
Below table lists out some of the major deals that had happened between API and formulation suppliers.